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Section-1: BASICS OF PIPING ENGINEERING
Section-1: Basics of Piping Engineering: (9 Hours)
This section talks about basics of process industry, where various topics have been organized in such a way that anyone can understand what is process industry and how it works. In this section majorly, following topics are covered
Energy Sector
Oil and gas Industry
Crude Oil Processing
Refinery vs Petro-Chemical
What is Piping Engineering
Engineering Organization
Piping discipline
Various Disciplines & stakeholders
How piping Department Works
Piping Systems for Beginners
Life Cycle of Oil & Gas projects
Life Cycle Phases
Life Cycle Stages of Oil & Gas
Life Cycle Initiation
Life Cycle planning & Execution
Life Cycle Closing
Components of Piping Engineering
Pipe, Valves & Flanges
Strainers & Steam traps
Codes & Standards
Introduction to Stds
Diff 31.1 & 31.3
ASME & API Standards
Dimensional Standards
Material Standards
Valve design Standards
Pipe thickness
Painting & insulation
Piping Deliverables & Non-Deliverables
Manhour Estimation
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1.1 Introduction to Energy Sector
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1.2 Understanding Piping Engineering
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1.3 Project Life Cycle
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1.4 All About Pipes
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1.5 All About Valves
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1.6 All about Flanges
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1.7 Understanding Strainers & Steam Traps
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1.8 Piping Deliverables & Non-Deliverables
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1.9 Piping Codes & Standards
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1.10 Pipe Wall Thickness Calculations
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Section-1: QUIZZES: Basics of Piping Engineering
Each topic contains 20 Q & A with Detailed explanations.
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Section-2: PIPING MATERIAL & TESTING
Section-2: Piping Materials & Testing (6.5 hours)
In this sections various ASTM standards have been discussed in detail, starting from basics of metallurgy. Various Lattice structures have been discussed so that the actual usage in industry can be understood. Moreover, chemical & mechanical properties of various types of steels are discussed in length. anyone who goes through these details will be able to understand and implements the facts in live projects. Following sections have been discussed in detail:
Basics of Metallurgy
Understanding FCC & BCC structures-
Voids
Slips & Dislocations
Behavior of Carbon
Various ASTM Standards for
Carbon Steel
Stainless Steel
LTCS Material
Alloy Steel
Inspection, Testing & Marking
Metallurgical Test Index
Destructive Tests
Non-Destructive testing Types
Pipe inspection & Marking
Impact testing
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2.1 Piping Metallurgy
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2.2 Piping Material Standards
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2.3 Pipe Inspection, Testing & Marking
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2.4 Piping Material Specifications (PMS): Basics & Inputs
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2.5 Piping Material Specifications (PMS): All About Pipes
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2.6 Piping Material Specification (PMS): All About Fittings
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2.7 Piping Material Specification: (PMS): All About Flanges
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2.8 Valve Components & Nomenclature
2.8.1 Components (17) of API 600 Gate Valves
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2.8.2 Components (58) of API 602 Gate Valves
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2.8.3 Components (14) of API 6D Valves
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2.8.4 Components (14) of API 6A gate Valve
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Valve Material Specifications (VMS): Comprehensive Guide
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Material Requisition & TBE: Pipes
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Material Requisition & TBE: Fittings
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Material Requisition & TBE: Flange
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Material Requisition: Gaskets
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Material Requisition: Fasteners
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Section-2: QUIZZES: PIPING MATERIALS & TESTING
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Section-3: PIPING LAYOUT ENGINEERING
Section-3: Piping Layouts (13 Hours)
Piping layout is one of most important section of Piping Engineering, because it is the only department who take inputs from nearly all the disciplines and outputs from layout department is utilized by almost all the other disciplines. Piping Layout department has to produce maximum number of deliverables which can make piping engineer's life miserable, if not planned well. Following topics have been covered so that after getting practical knowledge same could implemented in live projects.
Interaction with Process Department
Design Basis
3D model
Layout Development
Plot plan
Pump Piping
Piperack Piping
Exchanger piping
Compressor Piping
Column piping
Tank Farm Layout
Underground Piping
Model reviews
Material Take-off
Piping General arrangement Drawings
Nozzle orientations
Isometrics
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3.1 Process interaction
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3.2 Design Basis
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3.3 3D Modelling Procedure
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3.4 Plot Plan Development Essential
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3.5 Tank Farm Layout & Piping
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3.6 Underground Piping & Design
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3.7 Pipe Rack Piping and Design
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3.8 Column Layout & Piping
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3.9 Heat Exchangers Layout & Piping
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3.10 Pump Layout & Piping
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3.11 Compressor Layout & Piping
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3.12 Model Review Procedure & Specification
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3.13 Material Take-off
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3.14 General Arrangement Drawings
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3.15 Nozzle Orientation
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3.16 Isometrics
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3.17 Anatomy of Cranes (35 Types)
The purpose of this section is to get the basic idea about the cranes in process Industry
3.17.1 Introduction to Maintenance Equipment
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3.17.2 Mobile Cranes
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3.17.3 Tower Cranes
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3.17.4 Overhead Cranes
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3.17.5 Jib Cranes
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3.17.6 Floating cranes
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3.17.7 Typical Safety Measures
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Section 3: QUIZZES: PIPING LAYOUT ENGINEERING
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Section-4: STRESS ANALYSIS COMPLETE COURSE
Section-4: Piping Stress Analysis (14 hours)
Stress analysis is an integral part of Piping engineering which decides the flexibility of critical & non-critical piping systems. Caesar II is used in most of the cases to perform the stress analysis. In this section, not only Basics of stress analysis are explained but how to perform the analysis in CAESAR II is explained in detail. Moreover, this section talks about actual stress analysis for various vessels & equipment in details. Pipe Support section talks about Pipe Support selection, various spans, Standard & Special Supports.
Basics of Stress Analysis
Inputs required
Stress Critical Line list
WRC 537 & WRC 297
Thickness calculation
Flange Leakage Checking
Expansion Loop calculation
Learning Caesar II
Basics of Caesar II
Creating Load Cases
Static Load Case Editor
Wind & Seismic Analysis
Slug & Surge Analysis
Modal Analysis
Stress analysis
Pump Piping
Horizontal vessels
Buried pipe
Storage Tanks
GRE piping
FRP piping
PSV Piping
Pipe Supports
List & Role of Supports
Supporting Span
Standard & special Supports
Spring & Hanger supports
Optimization rules
4.1 Introduction to Stress Analysis
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4.2 Understanding CAESAR II
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4.3 Stress Critical Line List
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4.4 Pipe Thickness Calculations
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4.5 Piping Isometric Drawings
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4.6 Pump Piping Stress Analysis
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4.7 Wind & Seismic Analysis
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4.8 Stress Analysis of Horizontal Vessel Piping
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4.9 Flange Leakage Checking in CAESAR II
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4.10 PSV Piping Stress Analysis
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4.11 Expansion Loops
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4.12 WRC 537 & 297, Modal Analysis, Slug & Surge Analysis
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4.13 Spring hangers in Stress Analysis
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4.14 Stress Analysis for Buried Piping, GRE, FRP Piping
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4.15 Trunnion Modelling
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4.16 Stress Analysis for Storage Tank Piping
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4.17 Generating Stress Report
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4.18 Pipe Support Selection
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Section 4: QUIZZES: STRESS ANALYSIS
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