Complete Course on Piping Engineering
About Course
Piping Engineering is a specialized discipline of Mechanical Engineering which covers the design of piping and layout of equipment and process units in chemical, petrochemical, or hydrocarbon facilities.
This course covers nearly all the important sections of Piping Engineering which comprises of
- Basics of Piping Engineering
- Codes & Standards
- Piping Layout
- Piping Materials & Testing
- Piping Stress Analysis
All the sections have been covered in the form recorded lectures. 500+ lectures have been included to cover all the major and critical areas of Piping Engineering. Content is created and published by Mr. Atul Singla (Click on the link to know more) and all the stress analysis related content has been prepared by one of the friends Mr. Anup Dey.(Click on the link to know more).
Various modules of the course are divided into following 4 sections (Total 111 Hours):
- Basics of Piping Engineering (7 Hours)
- Piping Materials & Testing (46.5 hours)
- Piping Layouts (23.25 hours)
- Piping Stress Analysis (13 hours)
- Quizzes: 162 (20 Question with answers in each Quiz): 13.5 Hours
- Quiz based assignments: 7.5 hours
Let’s check out various topics which have been covered in above 4 sections.
Section-1: Basics of Piping Engineering: (7 Hours)
This section talks about basics of process industry, where various topics have been organized in such a way that anyone can understand what is process industry and how it works. In this section majorly, following topics are covered
1.1 Introduction to Energy Sector
1.2 Understanding Piping Engineering
1.3 Project Life Cycle
1.4 All About Pipes
1.5 All About Valves
1.6 All about Flanges
1.7 Understanding Strainers & Steam Traps
1.8 Piping Deliverables & Non-Deliverables
1.9 Piping Codes & Standards
1.10 Pipe Wall Thickness Calculations
Section-1: QUIZZES: Basics of Piping Engineering (4.25 Hours)
Section-2: Piping Materials & Testing (46.5 hours)
In this sections various ASTM standards have been discussed in detail, starting from basics of metallurgy. Various Lattice structures have been discussed so that the actual usage in industry can be understood. Moreover, chemical & mechanical properties of various types of steels are discussed in length. anyone who goes through these details will be able to understand and implements the facts in live projects. Following sections have been discussed in detail:
2.1 Piping Metallurgy
2.2 Piping Material Standards
2.3 Pipe Inspection, Testing & Marking
2.4 Piping Material Specifications (PMS)
2.5 Valve Material Specifications (VMS)
2.6 Valve Components
2.7 Material Requisitions & TBE
Section-2: QUIZZES: PIPING MATERIALS & TESTING (3.3 Hours)
Section-3: Piping Layouts (23.8 Hours)
Piping layout is one of most important section of Piping Engineering, because it is the only department who take inputs from nearly all the disciplines and outputs from layout department is utilized by almost all the other disciplines. Piping Layout department has to produce maximum number of deliverables which can make piping engineer’s life miserable, if not planned well. Following topics have been covered so that after getting practical knowledge same could implemented in live projects.
3.1 Process interaction
3.2 Design Basis
3.3 3D Modelling Procedure
3.4 Plot Plan Development Essential
3.5 Tank Farm Layout & Piping
3.6 Underground Piping & Design
3.7 Pipe Rack Piping and Design
3.8 Column Layout & Piping
3.9 Heat Exchangers Layout & Piping
3.10 Pump Layout & Piping
3.11 Compressor Layout & Piping
3.12 Model Review Procedure & Specification
3.13 Material Take-off
3.14 General Arrangement Drawings
3.15 Nozzle Orientation
3.16 Isometrics
Newly added Section
- Anatomy of cranes (35 Types): 4.5 Hours
Section 3: QUIZZES: PIPING LAYOUT ENGINEERING (5.45 Hours)
Section-4: Piping Stress Analysis (13 hours)
Stress analysis is an integral part of Piping engineering which decides the flexibility of critical & non-critical piping systems. Caesar II is used in most of the cases to perform the stress analysis. In this section, not only Basics of stress analysis are explained but how to perform the analysis in CAESAR II is explained in detail. Moreover, this section talks about actual stress analysis for various vessels & equipment in details. Pipe Support section talks about Pipe Support selection, various spans, Standard & Special Supports.
4.1 Introduction to Stress Analysis
4.2 Understanding CAESAR II
4.3 Stress Critical Line List
4.4 Pipe Thickness Calculations
4.5 Piping Isometric Drawings
4.6 Pump Piping Stress Analysis
4.7 Wind & Seismic Analysis
4.8 Stress Analysis of Horizontal Vessel Piping
4.9 Flange Leakage Checking in CAESAR II
4.10 PSV Piping Stress Analysis
4.11 Expansion Loops
4.12 WRC 537 & 297, Modal Analysis, Slug & Surge Analysis
4.13 Spring hangers in Stress Analysis
4.14 Stress Analysis for Buried Piping, GRE, FRP Piping
4.15 Trunnion Modelling
4.16 Stress Analysis for Storage Tank Piping
4.17 Generating Stress Report
4.18 Pipe Support Selection
Section 4: QUIZZES: STRESS ANALYSIS (0.6 Hours)
Assignements based on quizzes: 7.5 hours
What Will You Learn?
- Basics of Piping Engineering (7 Hours)
- Piping Materials & Testing (46.5 hours)
- Piping Layouts (23.25 hours)
- Piping Stress Analysis (13 hours)
- Quizzes: 162 (20 Question with answers in each Quiz): 13.5 Hours
- Quiz based assignments: 7.5 hours
Course Content
Section-1: BASICS OF PIPING ENGINEERING
Section-1: Basics of Piping Engineering: (9 Hours)
This section talks about basics of process industry, where various topics have been organized in such a way that anyone can understand what is process industry and how it works. In this section majorly, following topics are covered
Energy Sector
Oil and gas Industry
Crude Oil Processing
Refinery vs Petro-Chemical
What is Piping Engineering
Engineering Organization
Piping discipline
Various Disciplines & stakeholders
How piping Department Works
Piping Systems for Beginners
Life Cycle of Oil & Gas projects
Life Cycle Phases
Life Cycle Stages of Oil & Gas
Life Cycle Initiation
Life Cycle planning & Execution
Life Cycle Closing
Components of Piping Engineering
Pipe, Valves & Flanges
Strainers & Steam traps
Codes & Standards
Introduction to Stds
Diff 31.1 & 31.3
ASME & API Standards
Dimensional Standards
Material Standards
Valve design Standards
Pipe thickness
Painting & insulation
Piping Deliverables & Non-Deliverables
Manhour Estimation
-
Additional Resources-Piping Basics & Materials
-
Downloadable Resources- Piping Specialty & Bulk Items
1.1 Introduction to Energy Sector
-
What is Energy Sector?
04:17 -
Oil and gas Industry
04:11 -
Crude Oil Processing
03:48 -
Refinery vs Petro-Chemical
04:12 -
Introduction to Energy Sector
-
Quizzes for Practice
1.2 Understanding Piping Engineering
-
What is Piping Engineering
08:02 -
Engineering Organization
02:58 -
Piping discipline
04:51 -
Various Disciplines & Stakeholders
06:15 -
How piping Department Works
02:55 -
Understanding Piping Systems
08:37 -
Understanding Piping Engineering
1.3 Project Life Cycle
-
Life Cycle of Oil & Gas Project
01:12 -
Project’s Life Cycle Phases
03:16 -
Project Life Cycle Stages
02:28 -
Initiation Phase of Project
05:54 -
Planning & Execution Phase of Project
14:02 -
Closing Phase of Project
03:29 -
Project Life Cycle
1.4 All About Pipes
-
07:39
-
Pipe & Various configurations
15:58 -
Introduction to Pipe & Associated components
04:52 -
Pipe dimensional Standards
06:33 -
All About Pipes
-
Quizzes for Practice
1.5 All About Valves
-
05:43
-
Isolation Valves
30:26 -
Regulation Valves
08:13 -
Non return & Special valves
08:31 -
Valve Accessibility
17:37 -
All About Valves
1.6 All about Flanges
-
01:37
-
What is Flange & it’s Importance
10:26 -
Pressure-Temperature Rating (PT Rating)
08:30 -
PT rating vs Flange
04:48 -
Understanding 16.5 ASME Standard
05:46 -
Understanding 16.47 ASME Standard
04:30 -
All about Flanges
1.7 Understanding Strainers & Steam Traps
-
Strainers: Various Types & Principles
06:11 -
Visualizing components with Pump piping example
05:23 -
Steam Traps: Types & Principles- Part-1
02:07 -
Steam Traps: Types & Principles- Part-2
06:21 -
Understanding Strainers & Steam Traps
-
Quizzes for Practice
1.8 Piping Deliverables & Non-Deliverables
-
06:41
-
Piping Layout Team’s Deliverables
07:34 -
Stress Team’s Deliverables
03:12 -
Material Team’s Deliverables
09:16 -
Layout team’s Non Deliverables
07:15 -
Material & Stress Non-Deliverables
03:42 -
Man Hour Estimations
22:27 -
Painting specification
21:40 -
Insulation Specification
15:04 -
Piping Deliverables & Non-Deliverables
1.9 Piping Codes & Standards
-
06:32
-
Difference b/w ASME 31.1 & 31.3
17:26 -
Dimensional Std: ASME 36.10
11:59 -
ASME 16.5
05:45 -
ASME 16.47
04:30 -
Valve Design : API 600
39:54 -
Valve Design: API6D
21:01 -
API 598
29:21 -
Piping Codes & Standards
-
Quizzes for Practice
1.10 Pipe Wall Thickness Calculations
-
Pipe Thickness Introduction
02:59 -
Pipe thickness Inputs
26:41 -
Pie thickness: Allowables
08:50 -
Pipe thickness: PT Rating
05:51 -
Pipe wall thickness Calculations
06:51 -
Pipe thickness: Interesting facts
06:10 -
Pipe Wall Thickness Calculations
Section-1: QUIZZES: Basics of Piping Engineering
Each topic contains 20 Q & A with Detailed explanations.
-
Quiz (with Explanations) : Energy Sector
05:00 -
Quiz (with Explanations): Oil & Gas Industry
05:00 -
Quiz (with Explanations): Crude Oil Processing
05:00 -
Quiz (with Explanations): Refinery vs PetroChemical
05:00 -
Quiz (with Explanations): What is Piping Engineering
05:00 -
Quiz (with Explanations): Engineering Organization
05:00 -
Quiz (with Explanations): Piping discipline
05:00 -
Quiz (with Explanations): Various Disciplines & stakeholders
05:00 -
Quiz (with Explanations): How piping Deparrtement Works
05:00 -
Quiz (with Explanations): Piping Systems
05:00 -
Quiz (with Explanations): Life Cycle of Oil & Gas projects
05:00 -
Quiz (with Explanations): Life Cycle Phases
05:00 -
Quiz (with Explanations): Life Cycle Stages of Oil & Gas
05:00 -
Quiz (with Explanations): Life Cycle Initiation
05:00 -
Quiz (with Explanations): Life Cycle planning & Execution
05:00 -
Quiz (with Explanations): Life Cycle Closing
05:00 -
Quiz (with Explanations): Pipes & Various Configurations
05:00 -
Quiz (with Explanations): Pipe & Associated Items
05:00 -
Quiz (with Explanations): Pipe Dimensions
05:00 -
Quiz (with Explanations): Valves definition and classification
05:00 -
Quiz (with Explanations): Isolation Valves
05:00 -
Quiz (with Explanations): Non return & special valves
05:00 -
Quiz (with Explanations): Valve Accessways
05:00 -
Quiz (with Explanations): What is Flange
05:00 -
Quiz (with Explanations): PT rating
05:00 -
Quiz (with Explanations): PT Rating vs Flange
05:00 -
Quiz (with Explanations): ASME 16.5
05:00 -
Quiz (with Explanations): ASME 16.47
05:00 -
Quiz (with Explanations): Strainers
05:00 -
Quiz (with Explanations): Pump Piping Components
05:00 -
Quiz (with Explanations): Steam Trap Types
05:00 -
Quiz (with Explanations): Steam Trap Principles
05:00 -
Quiz (with Explanations): Introduction to Deliverables & Non-Deliverables
05:00 -
Quiz (with Explanations): Layout Team Deliverables
05:00 -
Quiz (with Explanations): Stress Team Deliverables
05:00 -
Quiz (with Explanations): Material Team Deliverables
05:00 -
Quiz (with Explanations): Layout team non-deliverables
05:00 -
Quiz (with Explanations): Man hour Estimation
05:00 -
Quiz (with Explanations): Difference 31.1 & 31.31
05:00 -
Quiz (with Explanations): ASME 36.10
05:00 -
Quiz (with Explanations): ASME 16.5 Details
05:00 -
Quiz (with Explanations): ASME 16.47
05:00 -
Quiz (with Explanations): API 600
05:00 -
Quiz (with Explanations): API 6D
05:00 -
Quiz (with Explanations): API 598
05:00 -
Quiz (with Explanations): Pipe Thickness Intro
05:00 -
Quiz (with Explanations): Pipe thickness Paramters
05:00 -
Quiz (with Explanations): Pipe thickness: Allowable
05:00 -
Quiz (with Explanations): Pipe thickness: PT Rating
05:00 -
Quiz (with Explanations): Pipe thickness Cal
05:00
Section-2: PIPING MATERIAL & TESTING
Section-2: Piping Materials & Testing (6.5 hours)
In this sections various ASTM standards have been discussed in detail, starting from basics of metallurgy. Various Lattice structures have been discussed so that the actual usage in industry can be understood. Moreover, chemical & mechanical properties of various types of steels are discussed in length. anyone who goes through these details will be able to understand and implements the facts in live projects. Following sections have been discussed in detail:
Basics of Metallurgy
Understanding FCC & BCC structures-
Voids
Slips & Dislocations
Behavior of Carbon
Various ASTM Standards for
Carbon Steel
Stainless Steel
LTCS Material
Alloy Steel
Inspection, Testing & Marking
Metallurgical Test Index
Destructive Tests
Non-Destructive testing Types
Pipe inspection & Marking
Impact testing
-
Downloadable Resources- Piping Basics & Materials
-
Downloadable Resources- Codes & Standards
2.1 Piping Metallurgy
-
03:58
-
Lattice Structures No of atoms and Radius relation
10:23 -
Volume occupied by Atoms per unit cell
03:58 -
FCC Tetrahedral Octahedral Voids
11:39 -
Calc of FCC Octrahedral voids
02:58 -
Calc of FCC Tetrahedral voids
02:48 -
BCC Tetrahedral Octahedral Voids
05:18 -
Calc of BCC Octrahedral & Tetrahedral voids
03:24 -
FCC & BCC Void comparison w r t Iron
03:31 -
Slip Bands & Slip Planes
04:59 -
Slips in FCC & BCC
05:32 -
Grain Boundaries & Dislocations
04:00 -
Cold Working & Dislocation
09:12 -
Solubility of Carbon
07:43 -
Behavior of Carbon
02:49 -
Hardness of Steel
11:00 -
Weldability w r t Chromium & Nickel Equivalent
11:55 -
Piping Metallurgy
2.2 Piping Material Standards
-
Introduction to Materials
05:37 -
ASTM A106
22:39 -
ASTM A53
21:36 -
ASTM API 5L
11:50 -
ASTM A672
11:25 -
ASTM A333: part-1
08:06 -
ASTM A333: Part-2
06:26 -
ASTM A312
20:26 -
ASTM A671M
10:34 -
ASTM: A335M
12:44 -
ASTM A358
09:51 -
Differences: A106 vs A53
02:21 -
Valve Materials : Classification & ASTM standards
30:58 -
Piping Material Standards
2.3 Pipe Inspection, Testing & Marking
-
05:45
-
Metallurgical Test Index
03:26 -
Grain Size Testing
17:31 -
Intergranular Corrosion & testing
11:54 -
Ferrite Testing
03:55 -
Hydrogen Induced testing
04:01 -
Sulphide stress corrosion testing
05:17 -
Destructive Tests
11:36 -
Non-Destructive Testing Introduction
08:04 -
Non-Destructive testing Types
13:57 -
Pipe Inspection & Marking
12:41 -
Impact testing
15:13 -
Pipe Inspection, Testing & Marking
2.4 Piping Material Specifications (PMS): Basics & Inputs
-
Definitions Inputs Nomenclature
08:38 -
Pressure Temperature Rating
06:45 -
Base Material
03:25 -
Corrosion Allowance
11:51 -
End Connections
05:02 -
Special Requirements
02:02 -
Basic Format of PMS
09:32 -
Fluid List Intro Fluid Code
07:40 -
Fluid Categories
25:40 -
Corrosion Rate
32:58 -
Process Conditions & Base Material
03:28 -
Content Covered PMS Part 2
04:34
2.5 Piping Material Specifications (PMS): All About Pipes
-
General Items in Pipe Class
09:32 -
Description Pipe Basics
12:15 -
Details of Dimensional Standards
18:05 -
End Connections
05:03 -
Pipe Thickness
42:37 -
Pipe Material Standards
02:37:28
2.6 Piping Material Specification (PMS): All About Fittings
-
PMS FITTINGS GROUP Important Parameters II Basic Types
15:12 -
PMS FITTINGS GROUP II Wrought & Forged fittings
28:13 -
PMS FITTINGS GROUP II Brief of Manufacturing Processes
10:00 -
PMS FITTINGS GROUP II Fitting Details
47:28 -
PMS FITTINGS GROUP II Olets & Special Olets
27:19 -
ASTM 105 Forged fittings
10:23 -
ASTM 182 Forged fittings
17:00 -
ASTM 234 Wrought Fittings
24:00 -
ASTM 350 Forged fittings
15:00 -
ASTM 403
19:00 -
ASTM 420
16:00 -
ASTM 960: General requirements
18:00 -
ASTM 961: General Requirements
14:00
2.7 Piping Material Specification: (PMS): All About Flanges
-
Flange introduction
04:00 -
Covering Video: Flanges: PMS
03:00 -
Flanges Material Part
02:28 -
ASTM 105
10:23 -
ASTM 182
17:00 -
ASTM 350
15:00 -
ASTM 961 Forged General Requirements
15:00 -
Flanges Various International Standards
02:00 -
ASME 16.5 & 16.47
12:00 -
Flange Types
17:00 -
Flange facing types
07:00 -
Flanges Drilling Details
02:00 -
How to decide the Flange Rating
08:00 -
Flanges Ordering Info
02:00 -
Flange Details Covered
02:00
2.8 Valve Components & Nomenclature
2.8.1 Components (17) of API 600 Gate Valves
-
10:22
-
Scope of API 600 Standard
05:03 -
Salient Features of API 600 Standard
05:44 -
Brief about API 600
03:06 -
API 600 Valve Body Parts_Body
02:34 -
API 600 Valve Body Parts_Gate
03:08 -
API 600 Valve Body Parts_Bonnet
02:24 -
API 600 Valve Body Parts_Stem
02:48 -
API 600 Valve Body Parts_Packing Gland
02:36 -
API 600 Valve Body Parts_Gland Flange
02:35 -
API 600 Valve Body Parts_Handwheel
03:14 -
API 600 Valve Body Parts_Seat ring
02:54 -
API 600 Valve Body Parts_Back Seat Bushing
03:00 -
API 600 Valve Body Parts_Bpacking
03:00 -
API 600 Valve Body Parts_Eye Bolt Section
02:00 -
API 600 Valve Body Parts_Yoke
03:00 -
API 600 Valve Body Parts_Body bonnet bolts
02:00 -
API 600 Valve Body Parts_Bonnet Gasket
02:00 -
API 600 Valve Body Parts_Handwheel nuts
03:00 -
API 600 Valve Body Parts_Packing bolts
02:30 -
API 600 Valve Body Parts_Stem nut
02:32
2.8.2 Components (58) of API 602 Gate Valves
-
03:00
-
Brief & Scope of API 602
12:00 -
Gate Valves in API 602
04:00 -
Components of Outside Screw and Yoke Bolted Bonnet Gate Valve
26:00 -
Components of Inside Screw Gate Valve
18:00 -
Components of Bellow Stem Seal Gate Valve
17:00 -
Components of Welded Bonnet gate Valve
21:00
2.8.3 Components (14) of API 6D Valves
-
05:00
-
Brief of API 6D
04:00 -
Salient Features of API 6D Standard
04:00 -
Scope Description of API 6D Standard
03:00 -
Components of API 6D Gate Valves-Part-1
19:00 -
Components of API 6D Gate Valves-Part-2
17:56 -
Components of API 6D Gate Valves-Part-3
19:00
2.8.4 Components (14) of API 6A gate Valve
-
04:30
-
Brief about API 6A std
04:00 -
Salient Features of the API 6A Std
03:00 -
Components of API 6A Gate Valve_Part-1
14:00 -
Components of API 6A Gate Valve_Part-2
15:00 -
Components of API 6A Gate Valve_Part-3
19:00
Valve Material Specifications (VMS): Comprehensive Guide
-
10:12
-
What is VMS & It’s Importance
11:00 -
Scope of VMS
05:00 -
Abbreviations in VMS document
03:00 -
References of VMS
06:00 -
Numbering System for Valves
14:00 -
General Notes in VMS Document
06:00 -
Attachments of VMS Document
04:00 -
All About Valve Index
08:00 -
Introduction to Valve Datasheet & Various Sections
05:00 -
Section-1: General Section of Valve Datasheet
05:00 -
Classification of Valves
06:00 -
Isolation Valves
31:00 -
Regulation Valves
08:00 -
Non return & Special valves
08:00 -
Introduction to Material Section of Valve Datasheet
13:00 -
All About API 600
40:00 -
All About API 6D
21:00 -
Valve Material (MOC): Basics
39:00 -
Valve Trim Identification & Sources of Information
21:00 -
Valve trim Identification: Option-1
02:00 -
Valve trim Identification: Option-2
02:40 -
Valve trim Identification: Option-3
10:00 -
Valve Non-Trim Options
13:00 -
Bottom Section & Notes
05:00 -
API 598: Inspection Requirements
29:00 -
Inspection Requirements: Sources of Information & How to Fill
04:30
Material Requisition & TBE: Pipes
-
00:20
-
Introduction to Pipe MR
02:25 -
General Content Pipe MR
03:15 -
Scope of Work Pipe MR
02:43 -
Codes & Stds Pipe MR
08:35 -
Design & Operating conditions
03:47 -
Technical Requirements Pipe (1of 5)
03:30 -
Technical Requirements Pipe (2of 5)
08:00 -
ASTM 106 vs 53 w r t Silicon (3of5)
06:00 -
Bevel ends (4of5)
03:00 -
Technical Requirements Pipe (5 of 5)
07:33 -
Material requisition: Welding section
09:50 -
Inspection & Testing
07:00 -
Data & Documents
07:35 -
Documents to be attached with MR
03:41 -
Documents to be attached by Vendor
03:00 -
Technical Check (1of2)
07:15 -
Technical Check (2of2)
08:09
Material Requisition & TBE: Fittings
-
02:30
-
General Content Fittings MR
03:15 -
Scope of Work: Fittings MR
03:00 -
Codes & stds: Fittings MR
08:00 -
Design & Operating conditions
04:00 -
Technical Requirements Fittings (1of 5)
04:00 -
Technical Requirements Fittings (2 of 5): Fittings 350 Grades Cl1 vs CL2
04:00 -
Technical Requirements Fittings (3 of 5): ASME 16.11 Class Rating vs Schedule
10:00 -
Technical Requirements Fittings (4 of 5): Bevel Ends
04:00 -
Technical Requirements Fittings (5 of 5)
08:00 -
Material Requisition: Welding section
10:00 -
MR: Inspection & Testing
07:00 -
MR: Data & Documents
08:00 -
Documents to be attached with MR
04:00 -
MR: Documents to be attached by Vendor
03:00 -
TBE: Technical Check list for Fittings
12:00
Material Requisition & TBE: Flange
-
18:00
-
Introduction to MR
03:00 -
General Content in MR
03:00 -
Scope of Work in Flange MR
03:00 -
Codes & Standards in Flange MR
09:00 -
Design & Operating Conditions in Flange MR
04:00 -
Technical Requirements-1
04:00 -
Technical Requirements_2
08:00 -
Technical Requirements_3
08:00 -
Welding Requirements in Flange MR
10:00 -
Inspection & Testing
07:00 -
Data & Documents in Flange MR
08:00 -
Documents to be attached in MR
04:00 -
Documents to be attached by Vendor
03:00 -
TBE: Technical Check list for Flanges
11:00
Material Requisition: Gaskets
-
18:00
-
Introduction to Gasket MR
03:00 -
General Content in Gasket MR
03:00 -
Scope of work in Gasket MR
03:00 -
Codes & Standards in Gasket MR
08:00 -
Design & Operating Conditions in Gasket MR
04:00 -
Technical Requirements in Gasket MR_1
04:00 -
Technical Requirements_2
06:00 -
Technical Requirements_3
08:00 -
Welding requirements in Gasket MR
10:00 -
Inspection & Testing in Gasket MR
07:00 -
Data & Document in Gasket MR
08:00 -
Documents to be attached in Gasket MR
04:00 -
Documents to be attached by Vendor
03:00 -
TBE: Technical Check list for Gaskets
09:00
Material Requisition: Fasteners
-
18:00
-
Introduction in Fasteners MR
02:30 -
General content in Fasteners MR
03:00 -
Scope of work in Fasteners MR
03:00 -
Codes & Standards in Fasteners MR
09:00 -
Design & operating Conditions in Fasteners MR
04:00 -
Technical Content in Fasteners MR_1
04:00 -
Technical Requirements_2
06:00 -
Welding requirements in Fasteners MR
10:00 -
Inspection & testing in Fasteners MR
07:00 -
Data & documents in Fasteners MR
08:00 -
Documents to be attached in Fasteners MR
04:00 -
Documents to be attached by Vendor
03:00 -
TBE: Technical Check list for Fasteners
11:00
Section-2: QUIZZES: PIPING MATERIALS & TESTING
-
Quiz (with Explanations): Intro To Metallurgy
05:00 -
Quiz (with Explanations): Lattice Structures
05:00 -
Quiz (with Explanations): Volume occupied by Atoms per unit cell
05:00 -
Quiz (with Explanations): FCC Tetrahedral Octahedral Voids
05:00 -
Quiz (with Explanations): Calc of FCC Octahedral voids
05:00 -
Quiz (with Explanations): Calc of FCC Tetrahedral voids
05:00 -
Quiz (with Explanations): BCC Tetrahedral Octahedral Voids
05:00 -
Quiz (with Explanations): Calc of BCC Octahedral & Tetrahedral voids
05:00 -
Quiz (with Explanations): FCC & BCC Void comparison w r t Iron
05:00 -
Quiz (with Explanations): Slip Bands & Slip planes
05:00 -
Quiz (with Explanations): Slips in FCC & BCC
05:00 -
Quiz (with Explanations): Grain Boundaries & Dislocations
05:00 -
Quiz (with Explanations): Cold Working & Dislocation
05:00 -
Quiz (with Explanations): Solubility of Carbon
05:00 -
Quiz (with Explanations): Behavior of Carbon
05:00 -
Quiz (with Explanations): Hardness of Steel
05:00 -
Quiz (with Explanations): Weldability w r t Chromium & Nickel Equivalent
05:00 -
Quiz (with Explanations): Introduction to Materials
05:00 -
Quiz (with Explanations): ASTM A106
05:00 -
Quiz (with Explanations): ASTM A53
05:00 -
Quiz (with Explanations): API 5L
05:00 -
Quiz (with Explanations): ASTM A672
05:00 -
Quiz (with Explanations): ASTM A333
05:00 -
Quiz (with Explanations): ASTM A312
05:00 -
Quiz (with Explanations): ASTM A671
05:00 -
Quiz (with Explanations): ASTM A335M
05:00 -
Quiz (with Explanations): ASTM A358
05:00 -
Quiz (with Explanations): ASTM A106 vs A53
05:00 -
Quiz (with Explanations): Valve Materials (MOC)
05:00 -
Quiz (with Explanations): Metallurgical Test Index
05:00 -
Quiz (with Explanations): Grain Size Testing
05:00 -
Quiz (with Explanations): Intergranular Corrosion & testing
05:00 -
Quiz (with Explanations): Ferrite Testing
05:00 -
Quiz (with Explanations): Hydrogen Induced testing
05:00 -
Quiz (with Explanations): Sulphide stress corrosion testing
05:00 -
Quiz (with Explanations): Destructive Tests
05:00 -
Quiz (with Explanations): Impact testing
05:00 -
Quiz (with Explanations): Non-Destructive testing Introduction
05:00 -
Quiz (with Explanations): Non-Destructive testing Types
05:00 -
Quiz (with Explanations): Pipe inspection & Marking
05:00
Section-3: PIPING LAYOUT ENGINEERING
Section-3: Piping Layouts (13 Hours)
Piping layout is one of most important section of Piping Engineering, because it is the only department who take inputs from nearly all the disciplines and outputs from layout department is utilized by almost all the other disciplines. Piping Layout department has to produce maximum number of deliverables which can make piping engineer's life miserable, if not planned well. Following topics have been covered so that after getting practical knowledge same could implemented in live projects.
Interaction with Process Department
Design Basis
3D model
Layout Development
Plot plan
Pump Piping
Piperack Piping
Exchanger piping
Compressor Piping
Column piping
Tank Farm Layout
Underground Piping
Model reviews
Material Take-off
Piping General arrangement Drawings
Nozzle orientations
Isometrics
-
Downloadable Resources- Mech Engineering
-
Downloadable Resources- Piping Layouts & Contract types
-
Downloadable Resources- Piping Layouts & Pipe Supports
3.1 Process interaction
-
Process interaction with Piping
14:06 -
Process interaction
3.2 Design Basis
-
03:29
-
Design Basis: Definitions & Importance
03:44 -
Design Basis: Critical Items
04:41 -
Design Basis: Design Philosophy
08:31 -
Design Basis: Various Requirements
10:24 -
Design Basis
3.3 3D Modelling Procedure
-
3-D MODEL: Procedure
21:58 -
3D Modelling Procedure
3.4 Plot Plan Development Essential
-
Layout Development Introduction
02:16 -
Plot plan Development
24:45 -
Plot Plan Development Essential
3.5 Tank Farm Layout & Piping
-
03:18
-
Tank Farm: Introduction & definitions
03:14 -
Tank Farm: Classification & Types
12:03 -
Tank Farm Layouts: Part-1
11:46 -
Tank Farm Layouts: Part-2
26:09 -
Tank Farm Layouts: NFPA Clauses
09:12 -
Tank Farm Layouts: Dyke Wall Calculations
19:00 -
Tank Farm Layouts: Fire Fighting
18:32 -
Tank Farm Layout & Piping
3.6 Underground Piping & Design
-
04:06
-
General terms Index
00:48 -
Underground Piping: Rules to remember
14:18 -
UG Networks: Important things
02:33 -
Manholes in Cooling water systems
09:20 -
Catch Basin
05:05 -
Clean out pits
02:43 -
Invert elevation
00:19 -
Diversion pits
03:05 -
Diversion pit-1
02:15 -
Trench piping
03:21 -
Valve pit
01:11 -
Vent Piping
02:21 -
Understanding the UG networks
04:47 -
Open Drain networks
08:02 -
Oily sever network
00:22 -
Cooling Water Network
17:19 -
Closed drain networks
02:51 -
Composite index
01:25 -
Composite drawings
12:47 -
Scope Split: Underground activities
08:18 -
Underground Piping & Design
3.7 Pipe Rack Piping and Design
-
01:30
-
Piperack Piping Interconnection diagram
08:27 -
Piperack Piping Operational
03:57 -
Piperack Piping B/L guidelines
05:13 -
Piperack Piping Supporting
03:31 -
Piperack Piping Equipment Platforms
05:03 -
Pipe Rack Piping and Design
3.8 Column Layout & Piping
-
03:58
-
Columns Functioning
10:51 -
Columns Internals
09:58 -
Columns Layout & Piping: Part-1
31:04 -
Columns Layout & Piping: Part-2
15:02 -
Columns Layout & Piping: Part-3
07:52 -
Column Layout & Piping
3.9 Heat Exchangers Layout & Piping
-
02:35
-
Classification of Exchangers
05:00 -
Construction & Operational Features of Exchangers
12:21 -
Heat Exchanger Layout & Piping aspects
08:56 -
Heat Exchanger Layout & Piping aspects-Part-2
08:24 -
3D Model views of Heat Exchangers
06:37 -
Heat Exchangers: Layout Optimization tricks
04:04 -
Heat Exchangers Layout & Piping
3.10 Pump Layout & Piping
-
01:39
-
Pump: Definitions NPSH Cavitation
13:42 -
Pump Suction piping
10:13 -
Pump Discharge piping
05:12 -
Pump Piping Layout Aspects
19:53 -
Pump Seal
12:29 -
Pump Layout & Piping
3.11 Compressor Layout & Piping
-
01:57
-
Compressor Layout & Piping: Various Types & Definitions
06:59 -
Compressor Auxiliaries
15:34 -
Compressors Steam Turbine items
16:14 -
Compressor Layout: Deciding Elevations
18:13 -
Compressor Layout considerations: Part-1
09:34 -
Compressor Layout considerations: Part-2
17:13 -
Compressor Layout & Piping
3.12 Model Review Procedure & Specification
-
Model Review: Procedure or Specification
27:32 -
Model Review Procedure & Specification
3.13 Material Take-off
-
Material Take off
32:56 -
Material Take-off
3.14 General Arrangement Drawings
-
Piping General Arrangements
21:22 -
General Arrangement Drawings
3.15 Nozzle Orientation
-
Nozzle Orientation
41:20 -
Nozzle Orientation
3.16 Isometrics
-
Isometics
30:31 -
Isometrics
3.17 Anatomy of Cranes (35 Types)
The purpose of this section is to get the basic idea about the cranes in process Industry
3.17.1 Introduction to Maintenance Equipment
-
06:58
-
What are Maintenance Equipment
04:00 -
Various Types of Cranes
01:37
3.17.2 Mobile Cranes
-
04:00
-
8 Typical Components of Mobile Cranes
08:50 -
Carry Deck Crane
07:15 -
Floating Crane
08:00 -
rough terrain Crane
09:30 -
Truck Mounted crane
06:00 -
All terrain Crane
05:00 -
Pick And Carry cranes
06:00 -
Side Lifter
05:25 -
Travel Lift
12:00 -
Rail Road Crane
06:00 -
Airel Crane
05:40 -
Telescopic Crane
05:00 -
Difference between Carry Deck & Crawler Cranes
02:00
3.17.3 Tower Cranes
-
Tower cranes definition and working
03:30 -
Hammerhead Tower Cranes
07:40 -
Luffing Tower Cranes
07:00 -
Self Erecting Tower Cranes
07:00
3.17.4 Overhead Cranes
-
05:00
-
Bridge Cranes
12:00 -
Gantry type overhead Cranes
09:30 -
Monorail overhead Cranes
08:41 -
Workstation type Overhead cranes
11:00
3.17.5 Jib Cranes
-
04:00
-
Freestanding Jib Crane
04:00 -
Wall mounted Jib Crane
03:30 -
Mast mounted Jib Crane
03:30 -
Articulated Jib Crane
04:00 -
Gantry Jib Crane
04:00 -
wall travelling Jib Crane
03:00 -
Working Principle of JIB cranes
02:00 -
Pros and cons of JIB cranes
04:00 -
Operational Steps of JIB Cranes
03:30
3.17.6 Floating cranes
-
03:30
-
Heavy Lift Vessel Floating crane
04:00 -
Salvage Vessel Floating crane
03:00 -
Container Crane Vessel Floating crane
02:00 -
Derrick Crane Vessel Floating crane
03:00 -
Gantry Vessel Floating crane
02:00 -
Wind turbine Floating crane
03:00 -
Pipe Laying Floating crane
02:00 -
Working Principle of Floating crane
03:00 -
Pros & Cons of Floating crane
04:00 -
General Steps to Operate Floating crane
03:00
3.17.7 Typical Safety Measures
-
Typical Safety Measures
05:00
Section 3: QUIZZES: PIPING LAYOUT ENGINEERING
-
Quiz (with Explanations): Process interaction with Piping
05:00 -
Quiz (with Explanations): Design Basis
05:00 -
Quiz (with Explanations): 3D model Procedure
05:00 -
Quiz (with Explanations): Manhour Estimation
05:00 -
Quiz (with Explanations): Layout Development Introduction
05:00 -
Quiz (with Explanations): Plot plan
05:00 -
Quiz (with Explanations): Tank Classification & Types
05:00 -
Quiz (with Explanations): TANK: NFPA Clauses
05:00 -
Quiz (with Explanations): Tank farm Layout-1
05:00 -
Quiz (with Explanations): Tank farm Layouts-2
05:00 -
Quiz (with Explanations): Fire Fighting in Tanks
05:00 -
Quiz (with Explanations): UG Piping: Introduction
05:00 -
Quiz (with Explanations): UG Layouts: Important Points
05:00 -
Quiz (with Explanations): UG Piping: Rules to remember
05:00 -
Quiz (with Explanations): UG Layouts: Manholes in Cooling Water Systems
05:00 -
Quiz (with Explanations): UG piping: Catch Basin
05:00 -
Quiz (with Explanations): UG Piping: Clean out pits
05:00 -
Quiz (with Explanations): UG Piping: invert elevation
05:00 -
Quiz (with Explanations): UG piping: Diversion Pits
05:00 -
Quiz (with Explanations): UG piping: Trench Piping
05:00 -
Quiz (with Explanations): UG Piping: Valve Pits
05:00 -
Quiz (with Explanations):UG piping: Vent Piping
05:00 -
Quiz (with Explanations): UG Networks
05:00 -
Quiz (with Explanations): UG Networks: Open Drain networks
05:00 -
Quiz (with Explanations): UG Networks: Oily sever network
05:00 -
Quiz (with Explanations): UG Networks: Cooling Water Network
05:00 -
Quiz (with Explanations): UG Network: Closed drain networks
05:00 -
Quiz (with Explanations): UG Network: Composite Drawings
05:00 -
Quiz (with Explanations): UG Networks: Scope Split
05:00 -
Quiz (with Explanations): Piperack Intro
05:00 -
Quiz (with Explanations): Piperack Piping Interconnectionn dia
05:00 -
Quiz (with Explanations): Piperack Piping Operational
05:00 -
Quiz (with Explanations): Piperack Piping B L guidelines
05:00 -
Quiz (with Explanations): Piperack Piping Supporting
05:00 -
Quiz (with Explanations): Piperack Piping Equip Platforms
05:00 -
Quiz (with Explanations): Distillation Columns: Intro
05:00 -
Quiz (with Explanations): Distillation Columns: Functioning
05:00 -
Quiz (with Explanations): Distillation Columns: Internals
05:00 -
Quiz (with Explanations): Distillation Columns: Layout & piping
05:00 -
Quiz (with Explanations): Distillation Columns: Layout & Piping
05:00 -
Quiz (with Explanations): Distillation Columns: Supporting
05:00 -
Quiz (with Explanations): Heat Exchangers: Intro
05:00 -
Quiz (with Explanations): Heat Exchangers: Types & Construction Features
05:00 -
Quiz (with Explanations): Heat Exchangers: Layout Aspects
05:00 -
Quiz (with Explanations): Heat Exchangers: Layout Aspects
05:00 -
Quiz (with Explanations): Heat Exchangers: Optimization Tricks
05:00 -
Quiz (with Explanations): Pumps: Definitions NPSH Cavitation
05:00 -
Quiz (with Explanations): Pumps: Suction Piping
05:00 -
Quiz (with Explanations): Pumps: Discharge Piping
05:00 -
Quiz (with Explanations): Pumps: Layout Aspects
05:00 -
Quiz (with Explanations): Pumps Seals
05:00 -
Quiz (with Explanations): Compressors: Inro
05:00 -
Quiz (with Explanations): Compressors: Definitions
05:00 -
Quiz (with Explanations): Compressors: Auxiliaries
05:00 -
Quiz (with Explanations): Compressors: Steam Turbine items
05:00 -
Quiz (with Explanations): Compressors: Deciding Elevations
05:00 -
Quiz (with Explanations): Compressors: Layout considerations
05:00 -
Quiz (with Explanations): Compressors: Layout considerations
05:00 -
Quiz (with Explanations): Model Review
05:00 -
Quiz (with Explanations): Material Take off
05:00 -
Quiz (with Explanations): Piping GA
05:00 -
Quiz (with Explanations): Nozzle Orientation
05:00 -
Quiz (with Explanations): Painting specification
05:00 -
Quiz (with Explanations): Insulation & Painting
05:00 -
Quiz (with Explanations): Isometrics
05:00
Section-4: STRESS ANALYSIS COMPLETE COURSE
Section-4: Piping Stress Analysis (14 hours)
Stress analysis is an integral part of Piping engineering which decides the flexibility of critical & non-critical piping systems. Caesar II is used in most of the cases to perform the stress analysis. In this section, not only Basics of stress analysis are explained but how to perform the analysis in CAESAR II is explained in detail. Moreover, this section talks about actual stress analysis for various vessels & equipment in details. Pipe Support section talks about Pipe Support selection, various spans, Standard & Special Supports.
Basics of Stress Analysis
Inputs required
Stress Critical Line list
WRC 537 & WRC 297
Thickness calculation
Flange Leakage Checking
Expansion Loop calculation
Learning Caesar II
Basics of Caesar II
Creating Load Cases
Static Load Case Editor
Wind & Seismic Analysis
Slug & Surge Analysis
Modal Analysis
Stress analysis
Pump Piping
Horizontal vessels
Buried pipe
Storage Tanks
GRE piping
FRP piping
PSV Piping
Pipe Supports
List & Role of Supports
Supporting Span
Standard & special Supports
Spring & Hanger supports
Optimization rules
4.1 Introduction to Stress Analysis
-
What is Pipe Stress Analysis
29:24 -
Inputs for Pipe Stress Analysis
12:14 -
Introduction to Stress Analysis
4.2 Understanding CAESAR II
-
Getting started with Caesar II
21:03 -
Creating Analysis Load Cases using Caesar II Static load case editor
41:03 -
Understanding CAESAR II
4.3 Stress Critical Line List
-
Deciding Stress Critical Lines and Preparing Critical Line List
30:21 -
Stress Critical Line List
4.4 Pipe Thickness Calculations
-
Pipe Thickness Calculation following ASME B31 3
15:21 -
Pipe Thickness Calculations
4.5 Piping Isometric Drawings
-
What is piping isometric drawing
19:08 -
Piping Isometric Drawings
4.6 Pump Piping Stress Analysis
-
Pump Piping Stress Analysis
01:19:38 -
Pump Piping Stress Analysis
4.7 Wind & Seismic Analysis
-
Wind and Seismic Analysis in Caesar II
24:26 -
Wind & Seismic Analysis
4.8 Stress Analysis of Horizontal Vessel Piping
-
Modelling of Horizontal Vessel in Caesar II
30:43 -
Stress Analysis of Horizontal Vessel Piping
4.9 Flange Leakage Checking in CAESAR II
-
Flange Leakage Checking in Caesar II
58:55 -
Flange Leakage Checking in CAESAR II
4.10 PSV Piping Stress Analysis
-
PSV Piping Stress Analysis
40:39 -
PSV Piping Stress Analysis
4.11 Expansion Loops
-
What is an Expansion Loop
18:33 -
Expansion Loops
4.12 WRC 537 & 297, Modal Analysis, Slug & Surge Analysis
-
WRC 537 and WRC 297 in Caesar II
28:18 -
Modal Analysis in Caesar II Pipe Stress Analysis Course
27:29 -
Slug and Surge Flow Analysis using Caesar II
30:12 -
WRC 537 & 297, Modal Analysis, Slug & Surge Analysis
4.13 Spring hangers in Stress Analysis
-
Use of Spring Hanger for Stress Analysis
36:20 -
Spring hangers in Stress Analysis
4.14 Stress Analysis for Buried Piping, GRE, FRP Piping
-
Buried piping stress analysis
15:06 -
GRE Stress Analysis Basics
29:00 -
GRE Flange leakage Analysis
11:13 -
FRP Pipe Stress Analysis Case Study
35:11 -
Stress Analysis for Buried Piping, GRE, FRP Piping
4.15 Trunnion Modelling
-
Editing your Caesar II model Trunnion modeling
12:40 -
Trunnion Modelling
4.16 Stress Analysis for Storage Tank Piping
-
Storage Tank Piping Stress Analysis
33:04 -
Stress Analysis for Storage Tank Piping
4.17 Generating Stress Report
-
Generating Stress Analysis Reports for Clients
11:03 -
Generating Stress Report
4.18 Pipe Support Selection
-
Introduction to pipe supports
05:11 -
Role of Pipe Supports in Piping Design
16:28 -
Introduction to Pipe Supports
26:17 -
Types of Pipe Supports
14:55 -
List of Pipe Supports
29:25 -
Pipe Support Spacing or Span
11:39 -
How to Support a Pipe
16:48 -
Pipe Support Optimization Rules
07:44 -
Pipe Support Standard and Special Pipe Support
08:01 -
Support Engineering Considerations
15:41 -
Pipe Support Selection
Section 4: QUIZZES: STRESS ANALYSIS
-
Quiz (with Explanations): What is Pipe Stress Analysis
05:00 -
Quiz (with Explanations): Inputs for Pipe Stress Analysis
05:00 -
Quiz (with Explanations): Getting started with Caesar II
05:00 -
Quiz (with Explanations): Creating Analysis Load Cases using Caesar II Static load case editor
05:00 -
Quiz (with Explanations): Deciding Stress Critical Lines and Preparing Critical Line List
05:00 -
Quiz (with Explanations): Introduction to Pipe Supports
05:00 -
Quiz (with Explanations): Pump Piping Stress Analysis
05:00 -
Quiz (with Explanations): Modelling of Horizontal Vessel in Caesar II
05:00
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